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Mayank Bansal, CFA
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Vulcan Energy ASX Progress Builds as VULSORB® Enters Commercial Production

Vulcan Energy ASX Progress Builds as VULSORB® Enters Commercial Production Source: Kapitales Research

Highlights

  • Commercial-scale VULSORB® manufacturing has commenced in Germany to support Lionheart’s future extraction operations.
  • Industrial demonstration work recorded lithium-recovery efficiency of up to 95% across thousands of operating cycles.
  • Lionheart targets annual output of 24,000 tonnes of lithium hydroxide monohydrate from the second half of 2028.

Vulcan Energy Resources Limited (ASX: VUL) announced a major technology update on 21 September 2026, while its shares traded at a current market price of AU$2.230 following a gain of 0.45%. The company has moved its proprietary VULSORB® lithium-extraction material into commercial-scale manufacturing, supporting preparations for the Lionheart Project. The milestone strengthens project readiness, although further execution progress will determine whether the stock can sustain its momentum. VULSORB® Reaches Commercial Scale

VULSORB® is an aluminate-based adsorbent developed to recover lithium selectively from underground brine. Vulcan controls both the material’s formulation and its manufacturing method, giving the company ownership of an important component within its Adsorption-type Direct Lithium Extraction process.

The technology has undergone several years of laboratory assessment and industrial demonstration. Across thousands of operating cycles, it achieved lithium-extraction efficiency of up to 95%. Vulcan also used its demonstration facilities to produce high-purity lithium chloride and battery-grade lithium hydroxide.

Following these results, the company has begun larger-scale manufacturing through a European toll-production partner.

Lionheart Preparation Moves Forward

Vulcan expects to manufacture VULSORB® over the next 18 to 24 months. The initial output will be used to fill the lithium-extraction columns required for Lionheart’s planned commissioning during the second half of 2028.

Lionheart is being developed in the Upper Rhine Valley, spanning areas of Germany and France, as a combined lithium-production and clean-energy project. At full capacity, the project is designed to manufacture 24,000 tonnes of lithium hydroxide monohydrate annually, which Vulcan estimates could meet the battery needs of about 500,000 electric vehicles.

Lionheart is expected to supply local users with around 275 GWh of clean power and 560 GWh of thermal energy each year, while operating for an anticipated period of nearly three decades.

Western Supply Chain Strengthens

Vulcan’s control over VULSORB® provides an alternative to Chinese direct-lithium-extraction technology. This position has become more relevant following China’s introduction of export controls and stricter licensing conditions for certain technologies.

The company intends to deploy VULSORB® across Lionheart, Project Ludwig and other developments in the Upper Rhine Valley. Selected licensing opportunities may also be pursued through Vulcan’s VULTEC technology division.

Outlook

Vulcan’s immediate focus is to build the VULSORB® inventory needed for Lionheart’s extraction columns before commissioning begins. Successful manufacturing, financing, construction and operational delivery will remain important for the project’s progress. Although the latest announcement reduces part of the technology and supply-chain uncertainty, the investment case remains exposed to development delays, funding requirements and lithium-price volatility.

Note- All data presented is based on information available at the time of writing.

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